1. Omusingi gw’ebintu
Graphite Inconel Wire Packing ekozesa graphite egaziyiziddwa mu bulongoofu obw’amaanyi (nga erimu kaboni asinga oba yenkana 99.5%) nga substrate yaayo, eyingiziddwa mu ngeri y’emu ne waya za Inconel alloy (ebikozesebwa ebikulu: Inconel 625/825, high-temperature corrosion-resistant nickel-based aloys). Kikolebwa mu kupakinga okusiba okw'omutindo ogwa waggulu-nga kiyita mu nkola ya "graphite pretreatment → alloy wire weaving and positioning → multi-axis winding compounding → high-temperature curing and shaping". Omugaso gwayo omukulu guli mu kugatta okuziyiza okulungi ennyo okw’okusiba n’okuziyiza okukulukuta kw’eddagala okwa graphite n’amaanyi amangi, okuziyiza okuseeyeeya, n’okuziyiza okuziyiza okw’ebbugumu okw’amaanyi okwa waya za Inconel alloy. Kino kikola ku nsonga z'obulumi mu makolero ez'okupakinga graphite ennongoofu ennono-nga okumenya okwangu n'obulamu obutono obw'okusiba-mu mbeera "eza waggulu-ebbugumu, puleesa eya waggulu + okusikagana okw'amaanyi" (okugeza, bboyiyira z'amabibiro g'amasannyalaze, ebyuma ebikola eddagala), era kiwa eky'okugonjoola eky'ekiseera ekiwanvu, ekyesigika eky'okusiba ennyo scenarios (embeera z’abantu).
2. Ebipimo by’Ebyekikugu
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Ekintu |
Ebikwata ku Range |
Omutindo gw’okugezesa |
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Ebirimu Kaboni mu Substrate |
Okusinga oba okwenkana ebitundu 99.5% . |
GB/T 15520-1995 |
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Inconel Alloy Ebipimo bya Waya |
Omuze guno: Inconel 625/825; Obuwanvu: 0.15 ~ 0.3mm; Amaanyi g’okusika: Gasinga oba genkana 1200MPa; Ekitundu ky'obunene: 15% ~ 25% |
ASTM B166 (ku waya za aloy) . |
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Okuziyiza ebbugumu (Empewo) . |
-200 diguli ~ 800 diguli |
ASTM D5470 nga bwe kiri |
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Okuziyiza ebbugumu (Empewo Etakola) . |
-200 diguli ~ 1200 diguli |
GB/T 15520-1995 |
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Puleesa esinga obunene eya Static |
Entono oba yenkana 40MPa |
HG/T 20610-2009 |
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Sipiidi ya Linear ey’okusiba ey’amaanyi esinga obunene |
Entono oba yenkana 25m/s |
ISO 15790 |
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Omuwendo gw’okunyigiriza |
30% ~ 45% |
JB/T 9141.4-1999 |
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Omuwendo gwa Rebound |
Okusinga oba okwenkana 18% . |
JB/T 9141.4-1999 |
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Omuwendo gw’okukulukuta okw’amaanyi (Steam) . |
Entono oba yenkana 0.05ml/h (20 bar/150℃) . |
GB/T 28773-2012 |
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Omugerageranyo gw’okusikagana (Okusikagana okukalu) . |
0.12 ~ 0.15 |
ASTM D3702 |
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Shaft Sleeve Okwambala Omuwendo |
Entono oba yenkana 0.02mm/1000h |
GB/T 30777-2014 |
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Conventional Cross-Ebikwata ku kitundu |
Square: mm 3 × mm 3 ~ mm 50 × mm 50; Ekyekulungirivu: Φ3mm ~ Φ50mm |
Omutindo gw’omunda mu kitongole |
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Okugumiikiriza okw’ebipimo |
±0.1mm (obuwanvu bw’oludda olw’omusalaba-obuwanvu/obuwanvu) |
GB/T 4622.2-2008 |
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Okuziyiza okukulukuta |
Egumira asidi/alkali eza pH 0-14, amazzi g’ennyanja, ebizimbulukusa ebiramu, n’eminnyo egyasaanuuse |
ASTM G48 (okuziyiza ebinnya) . |
3. Ebintu Ebikulu
Amaanyi g’enzimba agasingako n’okuziyiza okuseeyeeya: Inconel alloy wires (diameter: 0.15 ~ 0.3mm) zisaasaanyizibwa uniformly ku volume fraction ya 15% ~ 25%, okusobozesa okupakinga okutuuka ku tensile amaanyi agasinga oba egenkana 18MPa (80% waggulu okusinga pure graphite okupakinga) ne creep rate ya Less okusinga oba yenkana 0.5% / 1000h (wansi wa 2000℃/15MPa embeera z’emirimu). Tekitera kukyukakyuka mu buveera wansi w’okunyigirizibwa okw’ebbugumu eringi-ebanga eddene, ekiziyiza ebituli eby’okusiba okweyongera n’okukulukuta okuddirira.
Wide-Range Okuziyiza Ebbugumu n'Okuziyiza Oxidation: Egumira ebbugumu okuva ku -diguli 200 okutuuka ku diguli 800 mu mpewo (ekizigo ekiziyiza-okwokya ku waya za Inconel alloy kiziyiza okuwunyiriza okw’ebbugumu eringi-) n’okuva ku diguli -200 okutuuka ku diguli 1200 mu bbanga eritaliiko maanyi (nayitrojeni/argon)-okusukka wala ekkomo ly’ebbugumu ery’okupakinga grafayiti ennongoofu ( Less okusinga oba okwenkana diguli 600 mu mpewo). Kino kigifuula esaanira ebifo eby’ebbugumu eringi nga bboyiyira eziriko amaanyi amangi (supercritical boilers) n’enkola eziyamba yingini z’ennyonyi.
Okuziyiza okusiba n'okukulukuta okulungi ennyo: Graphite Inconel Wire Packing erina omutindo gw’okunyigirizibwa ogwa 30% ~ 45%, omuwendo gw’okuddamu ogw’Okusinga oba ogwenkana 18%, n’omuwendo gw’okukulukuta ogw’okusiba ogw’amaanyi ogwa<=0.05ml/h (test medium: saturated steam at 150℃, pressure: 20 bar). Ekintu ekiyitibwa graphite substrate kiziyiza asidi ezijjuvu-spectrum ne alkali (pH 0-14), ebizimbulukusa ebiramu, n’okukulukuta kw’omunnyo ogusaanuuse; waya za Inconel alloy ziziyiza okukulukuta kwa chloride ion ne sulfide (okugeza, emikutu egy’omunnyo omungi mu bifo eby’amafuta ne ggaasi ebiri ku nnyanja), nga tewali bulabe bwa kuvunda kw’ebintu.
Okusikagana Okutono n’Obulamu bw’Obuweereza Obuwanvu: Oludda lw’okupakinga lulongoosebwa n’ekizigo kya polytetrafluoroethylene (PTFE) micro-coating, okukendeeza ku mugerageranyo gw’okusikagana okutuuka ku 0.12~0.15 (mu mbeera y’okusikagana enkalu) n’omutindo gw’okwambala kw’omukono gw’ekikondo okutuuka ku Less than oba okwenkana 0.02mm/1000h. Mu mbeera ya bulijjo ey’okukola, obulamu bwayo obw’okuweereza butuuka ku ssaawa 12,000–18,000-obuwanvu obusukka mu 50% okusinga okupakinga kwa graphite okw’ennono-ekikendeeza ku kuggalwa kw’ebyuma olw’okuddaabiriza.
Broad Engineering Okutuukagana n’embeera: Ebikwata ku bitundu ebisalasala-ebya bulijjo mulimu square (3mm × 3mm ~ 50mm × 50mm) ne circular (Φ3mm ~ Φ50mm), nga biwagirwa ebitundu ebisalasala-ebitali bituufu (okugeza, trapezoidal, wedge-shaped). Ekitundu kya voliyumu ya waya za Inconel kisobola okutereezebwa okusinziira ku mbeera y’emirimu (okutuuka ku 30%), ekigifuula esaanira ebisenge ebisibiddwa eby’emitendera gya puleesa egy’enjawulo (okugeza, vvaalu za puleesa entono, riyaaktori za puleesa ennene-).


4. Ennimiro z’Okukozesa
Amakolero g’amasannyalaze (Ebifo Ebikulu) .
Amaanyi g’ebbugumu: Ebisiba ebisiba ku ppampu z’amazzi g’emmere mu bboyiyira ezisukkiridde, ebisiba bya flange ku kondensa za ttabiini z’omukka-Egumira ebbugumu erya waggulu-, omukka gwa puleesa eya waggulu-ku 540℃/30MPa. Okuziyiza okuseeyeeya kwa waya za Inconel kuziyiza okunyigirizibwa okw’ekiseera ekiwanvu-okukyukakyuka kw’okupakinga, era obulamu bwakyo obw’okusiba bubikka ku nsengekera emu enkulu ey’okulongoosa bboyiyira (nga emyezi 18).
Amaanyi ga Nukiriya: Ebiziyiza ppampu eziyamba mu nkola z’okunyogoza ebizinga bya nukiriya (okugeza, ppampu z’empiso ez’obukuumi)-Waya za Inconel 625 zigumira emisinde- ( -dose y’emisanvu<=107Gy), ate graphite eziyiza okukulukuta kw’omusulo gwa boric acid solution. Egoberera omutindo gw’ebintu eby’omutindo gwa RCC-M ebya nukiriya-, okukakasa okwesigika kw’okusiba wansi w’embeera z’obukuumi bwa nukiriya.
Amakolero g'amafuta & Okuggya amafuta/ggaasi
Amakolero g’Eddagala: Ebisiba ebisiba ebitabula eby’ebbugumu eringi-ebisidi-base reactors (okugeza, acetic acid synthesis reactors)-Egumira okukulukuta okuva mu 280℃/12MPa acetic acid vapor, nga omuwendo gw’okukulukuta gufugibwa wansi wa 0.03ml/h okuziyiza okukulukuta kw’obutwa mu medium n’obucaafu.
Amafuta/Gaasi ku nnyanja: Valve seals z’emiti gya Ssekukkulu egy’oku nnyanja-Waya za Inconel 825 zigumira okukulukuta kw’amazzi g’ennyanja chloride ion (tewali bituli oluvannyuma lw’essaawa 1000 nga binnyikiddwa mu mazzi g’ennyanja aga diguli 50), ate graphite egumira okukulugguka kw’amafuta agatali malongooseemu ne ggaasi ow’obutonde, ekigifuula esaanira puleesa ey’omu buziba-nyanja waggulu- (Etono okusinga oba yenkana 40MPa) embeera.
Aerospace & High-Okukola Enkomerero
Aerospace: Seals za ppampu z'amafuta mu yingini z'ennyonyi-Egumira enkyukakyuka mu bbugumu okuva ku -50℃okutuuka ku 650℃. Waya za Inconel zigumira obukoowu bw’okukankana (tewali kumenya waya wansi w’okukankana kwa 1000Hz), okukakasa nti yingini ekola bulungi mu mbeera ey’obugulumivu obw’amaanyi.
Ebyuma: Ebisiba vvaalu z’omukka mu kyokero ekisaanuusa ebyuma ebitali-ekyuma (okugeza, ebikyusa ekisaanuusa ekikomo)-Egumira okufuumuuka kwa ggaasi w’omukka n’ekyuma ekisaanuuse eky’ebbugumu erya diguli 800 waggulu, ng’amaanyi g’amaziga gasinga oba genkana 22MPa, ekiziyiza okulemererwa kw’okusiba n’okukulukuta kwa ggaasi w’omukka ku ebbugumu eringi.
General Industry & Emirimu egy'enjawulo
Amakolero g’eddagala: Ebisiba enzigi ku autoclaves ez’okuzaala ez’ebbugumu eringi-{1}}Ekitundu kya graphite kituukana n’omutindo gwa FDA 21 CFR Part 177.2600 food-grade, nga tewali kulongoosa kwongerako, nga kituukana n’ebisaanyizo bya GMP eby’okufulumya obuyonjo.
Amakolero g’ennyanja: Seals za ppampu ezinyogoza amazzi g’ennyanja eza yingini enkulu ez’emmeeri-Waya za Inconel zigumira okukulukuta kw’amazzi g’ennyanja, ate graphite egumira okuvunda kw’ebiramu eby’omu nnyanja. Obulamu bwayo obw’okuweereza busukka essaawa 20,000, ekikendeeza ku bwetaavu bw’okuddaabiriza mu lugendo lw’emmeeri oluwanvu-ebanga.
5. Ennyinyonnyola ey’okugattako
Empeereza y’okulongoosa abantu: Tuwa eby’okugonjoola ebikoleddwa ku mutindo nga ebika bya waya za Inconel ez’enjawulo (okugeza, Inconel 718, eyongera ku bbugumu ly’okuziyiza okuseeyeeya okutuuka ku diguli 850 ) ne graphite ow’obulongoofu obw’ekika ekya waggulu-(99.9%). Okukozesa ebyuma ebituufu n’okugumiikiriza kw’ebipimo eby’omusalaba-ku ±0.05mm kuwagirwa, ekigifuula esaanira ebisenge ebisiba ebitonotono (okugeza, ebyuma by’omu bwengula).
Ebiwandiiko ebikakasa omutindo: Ekintu kino kiyise mu satifikeeti ya ISO 9001 ey’enkola y’okuddukanya omutindo, ebbaluwa ya ASME B16.20 ey’omutindo gw’okusiba, ne SGS RoHS 2.0 ey’okugezesa obutonde bw’ensi. Ebikozesebwa mu ddaala lya Nuclear-bifunye satifikeeti za RCC-M ne ASME BPVC III. Lipoota ezijjuvu ez'okugezesebwa ez'ekibiina eky'okusatu-zifunibwa nga osabye.
Okussaawo & Okuddaabiriza: Mu kiseera ky’okussaako, ebikozesebwa eby’enjawulo ebisala okupakinga bisemba (okwewala okumenya waya ya Inconel), era ekituli ekikwatagana wakati w’ekisenge ekisiba n’omukono gw’ekikondo kisaana okufugibwa ku mm 0.1–0.3. Singa okukulukuta okutono kubaawo oluvannyuma lw’okukozesa okumala ebbanga eddene-, omulimu gw’okusiba gusobola okuzzibwawo nga onyweza obulungi endwadde (torque increment<=5N·m), ekimalawo obwetaavu bw’okukyusa mu bujjuvu.
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